The Business of Mining is Under Pressure

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The operation of a mine is as complex an undertaking as anything to be found in a factory or process plant.  But these operations take place in remote locations with limited infrastructure.  Both people and machinery work in an environment filled with physical risks and far from support.  Maximizing the productivity of a mine depends on skilled labor in short supply, commodity price surges and declines create relentless pressure to minimize operating and capital costs. 

Connectivity is the key to raising productivity, controlling costs, maintaining safety and ensuring access to the skills of geologists, engineers and other highly qualified staff.  A robust, reliable communications platform enables coordination, monitoring and effective management.  It also powers the digital innovation that reduces risks, increases uptime and uncovers hidden efficiencies that can boost profits. 

 

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Elements of the Connected Mine

Mining sites are vast, whether open pit or below ground. As a result, they have always depended on communications to coordinate operations and keep workers safe. The connected mine builds on that foundation and layers digital systems and applications on top of it, with profound impact on operations.

On-Site Connectivity

  • These are wireless communications by private LTE, Wi-Fi and mesh radio networks connecting people and devices in Internet of Things (IoT) applications.

Backhaul Connectivity

  • Depending on the mine’s location, a mix of satellite, LTE, microwave and optical fiber providing robust connectivity to regional or head offices and the public switched network.

Sensors and Actuators

  • IoT applications gather data from sensors throughout the mine for real-time analysis at a central control center, which can remotely activate equipment in response either manually or automatically.

Asset Trackers

  • Hundreds of millions of dollars of equipment are at risk at major mines, where their remote locations can embolden potential thieves. Asset tracking technology can show the location of equipment and trigger alerts automatically whenever a piece of equipment leaves its assigned location.

Private LTE Instead of Wi-Fi for On-site Connectivity

Video Cameras

  • More than mere surveillance, video analytics can automatically identify and flag human errors that may endanger people and operations, from missing hard-hats to unsafe handling of explosives.

Self-Driving Loaders, Trucks and Drills

  • Autonomous technology is finding its first applications in mines, where repetitive operations can be performed through a mix of local automation and remote monitoring. Vehicles navigate using signals from wireless beacons that provide accuracy to the centimeter. Drones Proper management of mining waste has become a priority after headline-grabbing incidents. Mining operators are deploying drones to capture video feeds and subject them to analytics that generate 3D models of piles and assess their safety.

Automation Platforms

  • By gathering sensor and video data from every aspect of operations, mining operators can deploy dashboards that display the health of the entire mining site, trigger alerts and notifications and permit operators to drill down to identify the source of problems.